American Standard HVAC YCX060G3-M Manual

The American Standard YCX060G3-M is a high-efficiency residential gas furnace with variable-speed blower technology, designed for reliable heating performance. It features a durable aluminized steel heat exchanger, electronic ignition, multiple-speed airflow control, integrated diagnostic LED, compatibility with various thermostats, and quiet operation. Rated for natural gas with 96% AFUE efficiency. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup & Startup 4. Technical Specifications 5. Controls and Operation 6. Thermostat Connection 7. Maintenance Procedures 8. Diagnostic Indicators 9. Safety Precautions 10. Warranty Information 11. Troubleshooting Guide

Features at a Glance

Key components: Aluminized steel primary heat exchanger, variable-speed ECM blower motor, hot surface igniter, integrated control board, pressure switch, flame sensor, and diagnostic LED.

FeatureDescription
Heat ExchangerDurable aluminized steel construction for long service life
Blower MotorVariable-speed ECM for precise airflow and quiet operation
Ignition SystemElectronic hot surface igniter (no standing pilot)
Control BoardIntegrated microprocessor for system control and diagnostics
Diagnostic LEDFlashing light indicates system status and error codes
Gas ValveModulating valve for precise gas flow control
Air Filter RackStandard 1-inch or optional 4-inch media filter compatible
Vent ConnectionPVC venting approved for sidewall or roof termination
Electrical Requirements120V AC, 60Hz, 15-amp circuit
AFUE Rating96% Annual Fuel Utilization Efficiency

Installation Requirements

Unpack and inspect unit for shipping damage. Ensure proper location and clearances.

  1. Location: Install in conditioned space (attic, basement, closet, or utility room) with adequate clearance for service.
  2. Venting: Use approved PVC pipe for intake and exhaust; follow local codes for termination clearances.
  3. Gas Supply: Connect to natural gas line with sediment trap; pressure test for leaks.
  4. Electrical: Connect to dedicated 120V circuit; install disconnect switch within sight of unit.
  5. Ductwork: Ensure supply and return ducts are properly sized and sealed.
  6. Condensate Drain: Install drain line with proper trap and route to suitable drain.

WARNING! Installation must be performed by a qualified HVAC technician in accordance with all local codes and manufacturer instructions. Gas and electrical work can be hazardous.

First-Time Setup & Startup

After installation, perform initial startup and system check.

  1. Verify all connections: Gas, electrical, venting, drain, and ductwork.
  2. Install air filter: Use correct size (1" standard) with arrow pointing toward blower.
  3. Power on: Turn on electrical disconnect and thermostat to call for heat.
  4. Observe sequence: Control board will initiate prepurge, igniter warm-up, gas valve opening, flame proving, and blower activation.
  5. Check operation: Verify proper flame, airflow, and temperature rise within specified range.
  6. Configure thermostat: Set to desired temperature and system mode (Heat, Off).

CAUTION! Do not attempt startup if you smell gas. Evacuate area and call gas company immediately.

Technical Specifications

Controls and Operation

Primary control is through the thermostat. Unit has integrated control board with diagnostic LED.

Control Board: Manages ignition sequence, blower speed, safety checks, and fault monitoring. LED flashes during normal operation (1 flash = normal heat mode).

Thermostat Settings: Use compatible single-stage or two-stage thermostat. Set to HEAT mode and desired temperature. FAN setting can be AUTO (runs only during heating cycle) or ON (continuous circulation).

Blower Speeds: Variable-speed motor adjusts airflow based on system demand for comfort and efficiency. Cooling speed tap may require adjustment if AC coil is added.

Thermostat Connection

Compatible with most 24VAC thermostats. Standard connections: R (24V power), W (Heat), G (Fan), C (Common).

  1. Turn off power at disconnect switch before wiring.
  2. Remove control board access panel to expose terminal strip.
  3. Connect thermostat wires to corresponding terminals (see wiring diagram on unit).
  4. For advanced thermostats (programmable, Wi-Fi), follow thermostat manufacturer instructions.
  5. Restore power and test operation.

Tip: Use 18-gauge thermostat wire for runs under 50 feet. Ensure connections are tight.

Maintenance Procedures

Regular maintenance ensures efficiency, safety, and longevity.

  1. Monthly: Check and replace air filter if dirty (more frequently in dusty environments).
  2. Annual (by technician): Inspect heat exchanger for cracks or corrosion.
  3. Annual: Clean flame sensor with fine emery cloth.
  4. Annual: Check gas pressure and adjust if necessary.
  5. Annual: Inspect vent system for obstructions or damage.
  6. Annual: Verify condensate drain is clear and flowing.
  7. Annual: Lubricate inducer motor bearings if not sealed (check manual).
  8. Seasonal: Keep area around furnace clean and unobstructed.

WARNING! Only qualified personnel should perform internal maintenance. Always turn off gas and electrical power before servicing.

Diagnostic Indicators

Control board LED flashes to indicate status. Count flashes during fault condition.

LED FlashesDescriptionAction
1Normal operation (heating)None
2Pressure switch stuck openCheck venting, inducer, pressure switch hose
3Pressure switch stuck closedCheck pressure switch, hose, control board
4Ignition failure (no flame)Check gas supply, igniter, flame sensor
5Flame sensed when off (rollout)Check for restricted airflow, heat exchanger
6Limit circuit faultCheck filter, airflow, duct restrictions, limit switch
7Blower fault after purgeCheck blower motor, capacitor, wiring
Continuous OnCall for heat (no fault)Normal standby

Reset: Power cycle unit after correcting fault. If fault persists, call for service.

Safety Precautions

This furnace produces carbon monoxide (CO). Proper installation and maintenance are critical.

CAUTION! If you suspect a gas leak or CO presence, evacuate immediately and call emergency services from outside.

Warranty Information

Limited warranty coverage: Heat exchanger: 20-year limited warranty. Functional parts: 5-year limited warranty. Labor: 1-year from date of installation. Warranty is valid only if unit is installed by a licensed HVAC contractor and registered within 90 days of installation. For warranty service, contact an authorized American Standard dealer. Keep original sales receipt and installation date. For details, visit www.americanstandard.com or contact 1-800-926-9667.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Furnace won't turn onNo power, tripped breaker, bad thermostatCheck disconnect switch, circuit breaker, thermostat batteries/settings.
Blower runs but no heatGas valve off, igniter failure, flame sensor dirtyEnsure gas valve is on; check for fault code; clean flame sensor.
Short cycling (turns on/off frequently)Dirty filter, restricted airflow, high limit trippingReplace filter; check ducts for blockage; ensure proper temperature rise.
Unusual noises (banging, squealing)Dirty burners, loose parts, blower issueHave technician inspect burners, heat exchanger, blower wheel, and motor.
Pilot/igniter lights but flame goes outFaulty flame sensor, poor groundingClean flame sensor; ensure proper sensor positioning and ground connection.
Condensate drain leakingClogged drain line, trap not primedClear drain line; ensure trap is filled with water to create seal.
Error code flashingSee Diagnostic Indicators tableCount flashes, refer to code chart, take appropriate action.

Reset Procedure: Turn thermostat to OFF. Turn off power at disconnect switch for 30 seconds. Restore power. Set thermostat to HEAT and temperature above room temp.

Service: For all repairs beyond basic troubleshooting, contact a qualified HVAC technician. Authorized dealer locator: www.americanstandard.com or 1-800-926-9667.

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