American Standard HVAC YCX060G1-M Manual

The American Standard YCX060G1-M is a high-efficiency residential gas furnace designed for reliable heating performance. It features a durable heat exchanger, variable-speed blower motor, electronic ignition, integrated diagnostic controls, and compatibility with various thermostat systems. This manual covers safety precautions, installation guidelines, operational procedures, maintenance schedules, troubleshooting, and warranty information to ensure proper and safe use.

Features at a Glance

Key components: Durable aluminized steel heat exchanger, variable-speed ECM blower motor, hot surface ignitor, integrated control board, pressure switch, flame sensor, and multi-speed inducer motor.

Installation Guidelines

Unpack and inspect unit for shipping damage. Ensure installation location meets clearance requirements.

1. Select location: Install in a dry, level area with sufficient clearance for service access and combustion air.
2. Connect venting: Use approved PVC, CPVC, or metal vent pipe per local codes. Ensure proper slope and termination.
3. Connect gas supply: Use black iron pipe. Test for leaks with soap solution before operation.
4. Connect electrical: Provide dedicated 120V circuit. Connect 24V thermostat wires to control board terminals.
5. Connect ductwork: Attach supply and return plenums securely. Seal all joints with mastic or foil tape.

WARNING! Installation must be performed by a qualified HVAC technician in accordance with all local codes and manufacturer instructions. Improper installation can cause fire, explosion, or carbon monoxide poisoning.

First-Time Startup

After installation, perform startup sequence and system check.

1. Verify all connections: Ensure gas, electrical, venting, and ductwork are secure.
2. Set thermostat: Place thermostat in OFF mode. Restore power to furnace.
3. Check for leaks: Use manometer to verify gas pressure is within specified range (typically 3.5" WC for natural gas).
4. Initiate heating cycle: Set thermostat to HEAT and temperature above room temp. Observe ignition sequence.
5. Measure temperature rise: Use thermometer at supply and return plenums. Adjust blower speed if necessary to match specs.
6. Check venting: Verify proper draft and no obstructions.

CAUTION! Never bypass safety controls. If furnace fails to start or locks out, diagnose using LED error codes before attempting restart.

Specifications

• Model: YCX060G1-M
• Input BTU/h: 60,000
• Output BTU/h: Up to 57,000 (95% AFUE)
• Efficiency (AFUE): Up to 95%
• Gas Type: Natural Gas (convertible to LP with kit)
• Electrical: 120V, 60Hz, 5 Amps (plus 24V for controls)
• Blower Motor: Variable-speed ECM
• Max External Static Pressure: 0.8" WC
• Vent Diameter: 2" or 3" PVC/CPVC (check manual)
• Dimensions (HxWxD): Approximately 44" x 17.5" x 26"
• Warranty: Limited lifetime on heat exchanger, 10 years on parts

Controls and Operation

Primary control is via thermostat. Furnace control board manages operation and diagnostics.

Thermostat Settings: HEAT, COOL, OFF, FAN (ON/AUTO). For optimal efficiency, use a programmable thermostat.

Control Board LED: Flashes error codes during normal operation or lockout. Refer to chart on inside panel.

Gas Valve: Modulates flame based on demand. Ensure inlet pressure is correct.

Blower Speeds: Adjustable via control board taps for heating and cooling airflow (CFM).

Filter Indicator: Some models include a reminder light; replace filter when dirty or every 1-3 months.

Connecting to Ductwork & Thermostat

Proper connections ensure efficient airflow and control.

1. Ductwork: Size ducts appropriately. Seal all joints to prevent air leakage. Insulate ducts in unconditioned spaces.
2. Thermostat: Use 18-gauge wire. Connect R (24V), W (Heat), G (Fan), C (Common). For multi-stage or AC, additional wires needed.
3. Power: Disconnect power at breaker before making any electrical connections.
4. Grounding: Ensure furnace is properly grounded per NEC.

Tip: Use a level to ensure furnace is perfectly level front-to-back and side-to-side for proper condensate drainage.

Maintenance Procedures

Regular maintenance ensures efficiency, safety, and longevity.

1. Monthly: Inspect and replace air filter if dirty.
2. Annually (Before heating season): Schedule professional inspection and cleaning.
3. Professional Service Includes: Clean burners and heat exchanger, check gas pressure and ignition, inspect flame sensor and clean if needed, check inducer and blower motors, inspect vent system and condensate drain, verify safety controls, measure temperature rise and efficiency.
4. Condensate Drain: Flush with water/vinegar solution to prevent algae clogs.

WARNING! Turn off gas and electrical power before any maintenance. Only qualified personnel should service gas and electrical components.

Diagnostic Indicators

Control board LED flashes codes to aid troubleshooting.

Refer to the detailed chart on the furnace door or manual for complete code list and reset procedures.

Care & Cleaning

Keep area around furnace clean and free of combustible materials. Vacuum dust from around unit periodically.

CAUTION! Do not use furnace closet for storage. Never use water, chemical cleaners, or abrasives on the furnace. Do not attempt to clean the heat exchanger or burners yourself.

Regulatory Information

This furnace complies with ANSI Z21.47/CSA 2.3 standards. It is designed for installation in the United States and Canada in accordance with National Fuel Gas Code (NFPA 54/ANSI Z223.1), National Electrical Code (NFPA 70), and local building codes. Installation must comply with UL and CSA standards. For technical support or warranty service, contact American Standard at 1-800-926-9667 or visit www.americanstandardair.com.

Troubleshooting

Reset Procedure: Turn thermostat to OFF. Turn off power at breaker for 30 seconds. Restore power and thermostat to HEAT.

Service: For all repairs beyond basic troubleshooting, contact a qualified American Standard dealer. 1-800-926-9667; www.americanstandardair.com