American Standard HVAC YCP060F4-M Manual

The American Standard YCP060F4-M is a high-efficiency packaged gas/electric unit designed for residential and light commercial applications. This manual covers the installation, operation, maintenance, and troubleshooting of the unit. It features a high-efficiency heat exchanger, variable-speed blower motor, integrated control system, and compatibility with various thermostat configurations. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Components 7. Operating Instructions 8. Maintenance Procedures 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: High-efficiency heat exchanger, Variable-speed blower motor, Integrated control board, Gas valve assembly, Condenser coil, Evaporator coil, and Electrical connections.

FeatureDescription
High-efficiency heat exchangerProvides efficient heating with reduced energy consumption
Variable-speed blower motorAdjusts airflow for optimal comfort and efficiency
Integrated control boardManages system operation and diagnostics
Gas valve assemblyRegulates gas flow for heating operation
Condenser coilReleases heat during cooling mode
Evaporator coilAbsorbs heat during cooling mode
Electrical connectionsPower and control wiring terminals
Service access panelsProvides access to internal components
Drain connectionsFor condensate removal
Refrigerant connectionsFor charging and service

Installation

Unpack and inspect contents. Place on stable, level surface.

  1. Select location: Ensure adequate clearance for airflow and service access.
  2. Prepare foundation: Use level concrete pad or approved rooftop curb.
  3. Connect ductwork: Attach supply and return ducts securely.
  4. Connect gas line: Use approved piping and fittings; pressure test for leaks.
  5. Connect electrical: Follow local codes; connect to proper voltage and amperage.
  6. Connect thermostat: Use appropriate wiring for system configuration.
  7. Connect condensate drain: Route to proper drainage location.

WARNING! Installation must be performed by qualified personnel. Follow all local codes and regulations. Gas connections require leak testing.

First-Time Setup

Power on unit; follow startup procedure.

  1. Verify electrical connections: Ensure proper voltage and phase.
  2. Check gas pressure: Adjust if necessary per specifications.
  3. Set thermostat: Configure for desired system operation.
  4. Test operation: Run through heating and cooling cycles.
  5. Check airflow: Verify proper CFM through duct system.
  6. Verify safety controls: Ensure limit switches and pressure switches function properly.

CAUTION! Do not operate without proper ventilation. Ensure combustion air requirements are met.

Specifications

Controls and Settings

Access controls via integrated control board or thermostat.

Control Board: LED indicators, DIP switches for configuration, Test terminals.

Thermostat Settings: System mode (Heat/Cool/Auto/Off), Fan mode (Auto/On), Temperature setpoints, Program schedules.

DIP Switch Settings: Blower speed adjustments, Heating/cooling configuration, Accessory control.

Service Settings: Diagnostic mode access, Error code retrieval, Test modes for components.

Connecting Components

Electrical: Line voltage and low voltage connections. Gas: Supply line with shutoff valve. Ductwork: Supply and return connections.

  1. Turn off all power before making connections.
  2. Connect thermostat wires to control board terminals.
  3. Connect power wiring to appropriate terminals.
  4. Connect gas line with proper fittings and sealant.
  5. Connect ductwork with approved fasteners and sealants.

Tip: Label all wires before disconnecting. Take photos of original wiring for reference.

Operating Instructions

Normal operation through thermostat control.

  1. Set thermostat to desired mode (Heat or Cool).
  2. Set temperature to desired comfort level.
  3. Fan can be set to AUTO or ON continuous operation.
  4. For emergency heat: Use EMHT setting if equipped.
  5. To shut down: Set thermostat to OFF position.

WARNING! Do not attempt to operate if unusual odors or sounds are present. Shut off immediately and contact qualified service.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

  1. Monthly: Check and replace air filters.
  2. Seasonal: Inspect burners and heat exchanger.
  3. Annual: Professional inspection and cleaning.
  4. As needed: Clean condensate drain line.
  5. Check electrical connections for tightness.
  6. Lubricate motors per manufacturer specifications.

CAUTION! Always disconnect power before performing maintenance. Gas components should only be serviced by qualified technicians.

Care & Cleaning

Keep unit clean and free of debris.

  1. Exterior: Wash with mild detergent and water.
  2. Coils: Clean with approved coil cleaner.
  3. Drain pan: Flush with water and mild bleach solution.
  4. Blower wheel: Vacuum or brush clean.

CAUTION! Do not use high-pressure water on electrical components. Allow all parts to dry completely before restoring power.

Regulatory Information

UL listed for safety. Complies with ANSI Z21.47/CSA 2.3 for gas-fired appliances. EPA compliant for refrigerant handling. Installation must comply with National Fuel Gas Code (NFPA 54), National Electrical Code (NFPA 70), and all local codes. For support, contact American Standard Customer Service at 1-800-428-4328 or visit www.americanstandardair.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Unit not startingPower loss, thermostat issueCheck circuit breaker, verify thermostat settings, check control board fuse.
No heatGas supply, ignition failureVerify gas valve open, check igniter, inspect flame sensor.
No coolingRefrigerant loss, compressor issueCheck refrigerant charge, verify compressor operation, check contactor.
Poor airflowDirty filter, blower issueReplace air filter, check blower motor, inspect ductwork.
Unusual noisesLoose components, bearing wearTighten all fasteners, inspect motor bearings, check fan blades.
Frequent cyclingDirty coils, thermostat locationClean evaporator and condenser coils, relocate thermostat if in draft.
Error codes displayedSystem faultRefer to error code chart in service manual, reset if appropriate.

Reset Procedure: Turn thermostat to OFF, turn off power at disconnect, wait 5 minutes, restore power, turn thermostat to desired setting.

Service: 1-800-428-4328; www.americanstandardair.com

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